If you have already an OSx86 system running, maybe this could work: Insert the Install DVD and open Disk Utility. Select the DVD and create an .dmg image from it, but it must be readable/writeable. Now you should be able to insert new kexts, but the permissions must be set correctly. After this you can burn the DVD again, use a RW disc for this. But I don't know if it also restores the bootloader (this is no HFS+ format), in that case you have to use the switch-disc method.
Something different: Are you using a combines Windows-MacOS-HD? I can't recommend this. If you use Disk Utility one on a HD, Windows has problems to manage them. Partition Magic 8 marks the whole harddisk as 'DEFECTIVE', with a big yellow bar which you can't move, delete or anything. The only way to make this HD useable again is to delete the MBR - and in that case you will destroy any data on the HD. Better use a single HD for MacOS and Windows, ist also easier 'cause you can use the Windows XP/Vista bootselector to switch between the OS.
2 Opteron systems: OSx86 10.5.8, Andy's 9.8.0 kernel, Asus A8N-SLI Premium, Opteron 185 o'clocked @ 2 x 2,95 GHz (2nd system 2.6 GHz), ATI Radeon HD2600XT 256MB Dual-Monitor 2x HP L2035, 4 GB RAM, Griffin FireWave as main audio device, Marvell + nForce LAN, Asus U3S6 USB3/SATA6 card, 5,5 TB harddisk, Firewire 800 card, Apple Remote + eHome IR receiver, 2x Wacom serial graphics tablet, Canon Pixma iP4700, Logitech Internet Navigator wireless keyboard/mouse combination.
My Audio stuff: M-Audio Transit USB (default audio), M-Audio ProFire 610, M-Audio ProFire Lightbridge (34 channels) using Creamware A16 ADAT converter • MIDI: M-Audio Midiman 4x MIDI interface • Behringer Audio Mixers: Xenyx 1002, Xenyx 1002FX, Xenyx 1202FX, Eurorack UB1002FX, Eurorack MX1804FX, Eurorack MX262A • FX devices: Lexicon MPX100 DSP, Behringer DSP-1000 Virtualizer, Behringer MiniFEX 800 DSP, Behringer Multicom Pro MDX4400 compressor • RETRO: MSSIAH midi/sequencer/synthesizer cardridge for the C64 (Dual-SID), Steinberg M.S.I. MIDI Interface for C64
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